Fir Woodcutter’s Stool

At 18″ tall (45 cm dining chair height) this little stool is the perfect size for woodcutters to enjoy a quiet lunch. But looks are deceiving, despite its small stature, this stool weighs 40 lbs (18 kgs). That’s a heavy slab of fir. The legs are also bulky, approximately 3″ thick lengths of maple.

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The joints are notched out then pounded together to form a tight fit when the fibres dry. The legs have dowels inset and the fir top is pounded down with a heavy mallet. Some glue was added to the maple joints to prevent splitting. There are four legs, with pairs connected by a trestle. The pairs are then joined with a third trestle. The front legs have a wider gap to take advantage of the odd shaped round, with a narrower gap at the back of the stool. The design takes a lot of adjusting in the mitre saw to fit all pieces together. It’s patient work. This is a very sturdy stool. The wood is thick and heavy, and this becomes obvious sitting on it.

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The fir top was rough sanded with 60 grit and then the entire round was smothered in left over clear oil finish to seal up any cracks and prevent new ones. Once dry, the edge was ground to a smooth, touchable surface and the entire top was coated in water-based polyurethane semi-gloss finish. The legs were quite light in color so a torch was used to add some artificial age. The result is a warm, soft appearance that begs to be handled. The bark is left on.

The goal was to give some reverence to a nice fir round we found in a wood pile. It had a unique crescent shape probably formed from this tree growing too close to a neighboring tree. The wood came from a farm down the road and the maple is grown at our site. We grow pine, hazelnut, maple, fir, spruce, cedar, apple, cherry, plum, walnut, hawthorn and mountain ash.

#10-22-19 is spoken for and will find a home in a cozy cottage near a hearth. It will be a great stool to perch on in a big housecoat and warm up by the stove. For these images, we took the stool out back to a creek under a Tree of Heaven. The autumn colors make a great setting to sit, have a snack, and watch rush hour… Prairie Bench style.

Live Edge Picture Frames

A fun project using left over mill planks that were left with live edges… rough cuts.

The large one is hemlock and approx. 48″x24″. The interior image area is considerably smaller, approx. 12″x36″. A simple wide sketch might be appropriate, maybe using parts of the frame as elements of the picture. We were thinking a western motiff, perhaps a rider on a horse overlooking a vista on the high plains.

The smaller frame is cedar and aged. No finish is used. The size is approx. 36″x 18″. A light sanding with 80 grit removed any slivers. It is tricky to find usable 45° angles to join the sides of the frame. Little cuts are made until matching edges line up. The frames are both glued with PL, a construction grade adhesive.

Both frames are not numbered and created as an experiment. We’ll post an update when we find appropriate pictures to use in the frames.

Hemlock Live Edge Bench – for two

42″ long, 18″ high, 18″ wide. Uses 3″ thick slab of Hemlock on walnut legs with a walnut trestle design. The legs are glued with a cross beam, but pegged to the slab using gravity. The trestle then joins the legs with a snug fit. No metal is used.

Numbered 05-14-19 BL

The Hemlock bench is finished in a mix of 50% polyurethane and 50% paint thinner. This mix leaves the appearance of a hand-worn lustre, instead of a shiny gloss. The bench is now on a front patio under cover, with a view of a beautiful rock garden.

Maple Bench from Recovered Log

 

We received a section of maple log saved from a break in a windstorm at a local park. This is an old tree with some branches close to three feet (90cm) thick. The log was milled into slabs. One section has already become a maple writing desk. This piece called for a more primitive, simple bench design. The ends of the slab were cut and angled for the legs. It’s very heavy and solid. A check/split was filled with gold glue to add a shiny feature rather than hide the mark. The finish is a poly/thinner mix to give a soft, smooth, touchable surface. 100% polyurethane was used on the top for a high gloss finish.

Approx. size: 48″ long, 18″ wide, 18″ tall, 100 lbs. #10-17-18

Golden glue was added to give the appearance of a gold vein in the wood…

 

No nails or screws were used. The legs have a slight V-channel where the leg sinks into a chiseled recess in the base. Glue fills the void and the legs were then pressed in…

 

 

Hemlock Bistro Bar

prairie bench hemlock bistro top 5
A traditional 36″ counter bar (background right) is dwarfed by the massive Hemlock slab.

It’s big.

The piece:
Local Hemlock slab 3″ thick 60″x 20″ live edge
Local rough cut Fir timbers 4″ thick hand chiseled
Hazelnut dowels on frame
Hemlock dowels to moor slab
42″ tall
Rubber skid pads
Finished in polyurethane for easy polishing and durability

The hemlock slab was our work bench until we flipped it over and saw it had nice grain. So we polished it up with a hand planer and some high grit sand paper,  and the result was stunning.

 

prairie bench hemlock bistro top 2

prairie bench hemlock bistro top 3

prairie bench hemlock bistro top 1

This piece is a fine example of West Coast Hemlock, and very strong. It is a soft wood, an evergreen, so the surface may get nicked and bumped—but that’s part of its story. We even left some of the original mill saw marks, and there is a compression mark from early in the tree’s history. It’s a wain cut so the slab does have a slight twist, compensated by the custom frame. Belly up to the bar, we estimate the load bearing for this unit to be about eight tons, however we only recommend the table for lattes and a few brews.

 

prairie bench hemlock bistro top 4

One side has a nice arc that invites patrons to sit around the server and bartender side has a convenient knot hole for tips. Each post of the fir frame is hand chiseled and joins in a locking pattern on three sides, then pinned with sturdy hazelnut hardwood dowels. Sanded smooth, the blunt dowels and over cut edges give the piece a sturdy wild west look and in the category Country Collection.

prairie bench hemlock bistro join 3 prairie bench hemlock bistro join 2

For matching chairs, we’ll shop for some nice iron ones to complement the piece.

Size: 42″ tall x 60″ long x 20″ wide
Finished in polyurethane
#270-BL-02-14

 

 

prairie bench hemlock bistro build
Frame of the Hemlock Bistro Bar being built on the new work bench, a huge cedar slab. Looking forward making something with that monolith.