42″ long, 18″ high, 18″ wide. Uses 3″ thick slab of Hemlock on walnut legs with a walnut trestle design. The legs are glued with a cross beam, but pegged to the slab using gravity. The trestle then joins the legs with a snug fit. No metal is used.
Numbered 05-14-19 BL
The Hemlock bench is finished in a mix of 50% polyurethane and 50% paint thinner. This mix leaves the appearance of a hand-worn lustre, instead of a shiny gloss. The bench is now on a front patio under cover, with a view of a beautiful rock garden.
We received a section of maple log saved from a break in a windstorm at a local park. This is an old tree with some branches close to three feet (90cm) thick. The log was milled into slabs. One section has already become a maple writing desk. This piece called for a more primitive, simple bench design. The ends of the slab were cut and angled for the legs. It’s very heavy and solid. A check/split was filled with gold glue to add a shiny feature rather than hide the mark. The finish is a poly/thinner mix to give a soft, smooth, touchable surface. 100% polyurethane was used on the top for a high gloss finish.
Golden glue was added to give the appearance of a gold vein in the wood…
No nails or screws were used. The legs have a slight V-channel where the leg sinks into a chiseled recess in the base. Glue fills the void and the legs were then pressed in…
A traditional 36″ counter bar (background right) is dwarfed by the massive Hemlock slab.
It’s big.
The piece:
Local Hemlock slab 3″ thick 60″x 20″ live edge
Local rough cut Fir timbers 4″ thick hand chiseled
Hazelnut dowels on frame
Hemlock dowels to moor slab
42″ tall
Rubber skid pads
Finished in polyurethane for easy polishing and durability
The hemlock slab was our work bench until we flipped it over and saw it had nice grain. So we polished it up with a hand planer and some high grit sand paper, and the result was stunning.
This piece is a fine example of West Coast Hemlock, and very strong. It is a soft wood, an evergreen, so the surface may get nicked and bumped—but that’s part of its story. We even left some of the original mill saw marks, and there is a compression mark from early in the tree’s history. It’s a wain cut so the slab does have a slight twist, compensated by the custom frame. Belly up to the bar, we estimate the load bearing for this unit to be about eight tons, however we only recommend the table for lattes and a few brews.
One side has a nice arc that invites patrons to sit around the server and bartender side has a convenient knot hole for tips. Each post of the fir frame is hand chiseled and joins in a locking pattern on three sides, then pinned with sturdy hazelnut hardwood dowels. Sanded smooth, the blunt dowels and over cut edges give the piece a sturdy wild west look and in the category Country Collection.
For matching chairs, we’ll shop for some nice iron ones to complement the piece.
Size: 42″ tall x 60″ long x 20″ wide
Finished in polyurethane
#270-BL-02-14
Frame of the Hemlock Bistro Bar being built on the new work bench, a huge cedar slab. Looking forward making something with that monolith.
A local tree harvester saved a nice round of Norwegian maple from the chipper and we had it slabbed for a future table and bench. The wain with the bark was wide enough to sand out and turn into an interesting table.
There were some band saw marks that needed to be ground and the piece included metal that someone hammered in long ago.
Next the sand with the grain to highlight the wavy quilting. The result is a surface with subtle ripples and quite smooth. We didn’t want this piece perfectly flat , only that it caught all the available light.
The legs are hazelnut, two with the bark polished to a natural bronze and one that had lost it’s bark but had an ideal curve. They’re inset and doweled, then glued into a tripod design that’s quite stable. The surface finished in poly so it’s durable and sits just shy of 28 inches (71 cm) which makes it a decent desk height.
The result is a space to compose or read–on a surface made by someone wonderful, nature. The maple grain is truly inspiring and the live edge creates a new environment anywhere you sit.
Approximately 28″ tall, 42″ long and 20″ at its widest.#137-BL-06-13
We start by tracing the grain with an orbital sander to expose the art inside.
Sometimes we leave a few band saw marks, but this piece was sanded smooth.
Using a finishing sander to
Sanding the poly finish builds up on the paper. Clean with brush or compressor before it scratches the finish.
The surface is smooth enough for finishing. We use compressed air and dust fans, then a wipe down with a tack cloth,
The second layer of poly is applied and the shimmer is really beginning to show.
A close up of the maple cell structure. Working wth maple is sort of mesmorizing, like you’re looking at stars and galaxies
Another section of the writing desk.
More interwoven grain called quilting
Beautiful tones of maple bark are polished on the underside.
